Manufacturing
EHS Software for Automotive Manufacturing
Whether you’re managing safety across assembly plants, parts suppliers, or stamping operations, KPA Flex is purpose-built to help automotive manufacturers reduce risk, drive compliance, and protect workers on every line and shift.
Comprehensive EHS Software Built for Automotive Manufacturers
Stay compliant and production-ready with KPA Flex, the EHS platform built for fast-paced, multi-shift automotive environments. Automotive manufacturers use KPA Flex to streamline inspections, manage contractor safety, automate training compliance, and track near-miss and injury trends to lower TRIR and avoid costly OSHA violations.
SOFTWARE FEATURES
Real-time Incident Management
Capture and respond to incidents across fast-paced automotive production lines to reduce risk and ensure compliance.
Real-Time Reporting
Log injuries, equipment malfunctions, and safety incidents as they happen to support immediate resolution.
Near-Miss Documentation
Log near-miss events to identify patterns and implement preventive measures, minimizing future risks.
Automated Notifications
Trigger alerts for safety, quality, or production-impacting events to speed up investigations and corrective action.
SOFTWARE FEATURES
Smarter Audit & Inspection Oversight
Strengthen compliance and production safety by proactively identifying and correcting risks in automotive manufacturing environments.
Configurable Inspection Templates
Adapt pre-built checklists for assembly line safety, LOTO, robotics, and ergonomic assessments.
Real-Time Issue Tracking
Log issues on the floor, assign corrective actions, and monitor resolution to reduce downtime and ensure compliance.
Comprehensive Data Collection
Capture inspection details, including images and notes, to support accurate investigations and audit readiness.
SOFTWARE FEATURES
Simplified Equipment Management
Reduce downtime and maintain production flow with simplified inspections for automotive tools and machinery.
Custom Inspection Forms
Build and tailor inspection forms for robotic arms, conveyors, stamping presses, and assembly tools in line with OSHA standards.
QR Code Integration
Assign QR codes to equipment, enabling quick access to inspection histories and facilitating efficient audits.
Scheduled Maintenance Tracking
Automate inspection intervals based on usage or shift cycles to prevent failures and stay audit-ready.
SOFTWARE FEATURES
Real-time Reporting and Dashboards
Monitor safety and compliance across automotive production lines to minimize risk and drive performance.
Real-Time Data Visualization
Use dynamic dashboards to identify incident trends, training gaps, and inspection failures as they happen.
Customizable Reports
Create plant-specific or enterprise-level reports to support safety reviews, compliance audits, and executive updates.
OSHA Compliance Tracking
Track TRIR, DART, and other OSHA metrics across facilities to maintain audit readiness and meet regulatory standards.
TRAINING
Automotive Manufacturing Training & Certification Tracking
Support a safer, more efficient workforce with training management tools designed for high-volume automotive production environments.
Customizable Training Courses
Deliver training for assembly line workers, robotics technicians, and maintenance teams on topics like ergonomics, LOTO, machine safety, and chemical handling.
Automated Certification Tracking
Track role-based training, certification renewals, and contractor compliance with automated alerts and real-time dashboards.
Flexible Learning Options
Offer on-the-line, online, or mobile-accessible training to reach employees across multiple shifts and production cells without interrupting operations.
Customer Spotlight
Learn how KPA customers optimize efficiency, reduce risks, and streamline compliance while building a safer workforce.
We got huge windfalls back from our workers’ comp insurance company—twice.”
-EHS Corporate Director, Western Pneumatics
Essential Safety Resources for Automotive Operations
Leverage tools made for automotive workflows, vehicle hoist inspections, LOTO checklists, ergonomics programs, contractor onboarding, and safety training for welders, assemblers, and robotics operators. KPA Flex helps teams improve audit readiness, maintain workforce safety, and support continuous improvement across global operations.
