Manufacturing
EHS Software for Plastics & Rubber Manufacturing
In high-temperature, high-pressure environments like molding, extrusion, and compounding, KPA Flex helps plastics and rubber manufacturers reduce risk, protect workers, and maintain compliance.
Comprehensive EHS Software Built for Plastics & Rubber Operations
Improve safety and compliance in demanding production environments with KPA Flex—the EHS platform designed to support continuous, high-volume operations. Plastics and rubber manufacturers rely on KPA Flex to digitize inspections, manage chemical safety, track PPE compliance, and monitor incidents to reduce TRIR and avoid costly violations.
SOFTWARE FEATURES
Real-time Incident Management
Capture and respond to incidents across high-heat, high-speed plastics and rubber operations to reduce risk and maintain compliance.
Real-Time Reporting
Log injuries, equipment failures, or chemical exposures as they occur to enable immediate action and minimize hazards.
Near-Miss Documentation
Record near-misses around injection molders, extruders, and mixers to uncover risks and prevent future incidents.
Automated Notifications
Trigger alerts for reported incidents to ensure timely investigation, corrective action, and safety follow-through.
SOFTWARE FEATURES
Safety Data Sheets Management
Equip operators and maintenance teams with fast, reliable access to chemical safety information through centralized SDS tools.
Centralized, Searchable Library
Manage SDSs for resins, solvents, and additives in one digital system to support quick retrieval and ongoing compliance.
Location-Specific Visibility
Display SDSs based on plant location or department to streamline access during inspections and reduce confusion.
OSHA & GHS Alignment
Ensure all SDSs meet HazCom and GHS standards for safe chemical handling and regulatory readiness.
SOFTWARE FEATURES
Simplified Equipment Management
Reduce downtime and enhance safety with streamlined inspections for molding, extrusion, and mixing equipment.
Custom Inspection Forms
Customize checklists for injection molders, extruders, and curing ovens to meet safety and compliance standards.
QR Code Integration
Link QR codes to machines for fast access to inspection records and maintenance history on the floor.
Scheduled Maintenance Tracking
Set recurring inspections by cycle counts or production intervals to prevent failures and stay audit-ready.
SOFTWARE FEATURES
Smarter Audit & Inspection Oversight
Improve compliance and reduce injury risk by proactively addressing hazards in plastics and rubber production environments.
Configurable Inspection Templates
Adapt checklists for molding areas, chemical handling, machine guarding, and heat exposure.
Real-Time Issue Tracking
Log hazards as they’re found, assign corrective actions, and monitor resolution to stay ahead of audits.
Comprehensive Data Collection
Capture inspection details with photos, notes, and timestamps to support investigations and ensure accountability.
TRAINING
Plastics & Rubber Manufacturing Training & Certification Tracking
Ensure workforce safety and regulatory compliance with training tools built for plastics and rubber production environments.
Customizable Training Courses
Provide targeted training for press operators, extrusion technicians, and chemical handlers on topics like PPE, machine safety, heat exposure, and hazardous materials.
Automated Certification Tracking
Track training completion, renewals, and role-based requirements with automated alerts to maintain compliance.
Flexible Learning Options
Offer on-site, digital, or mobile-accessible training to support learning across all shifts and production areas without interrupting operations.
Customer Spotlight
Learn how KPA customers optimize efficiency, reduce risks, and streamline compliance while building a safer workforce.
Support I received from KPA is phenomenal, unlike most software platforms I’ve used.”
– Director Environmental Health & Safety, Alleguard
Essential Safety Resources for Plastics & Rubber Facilities
Use industry-specific tools like hot surface inspections, chemical handling protocols, machine safety checklists, and training for operators, technicians, and maintenance teams. KPA Flex helps your team mitigate risks, maintain compliance, and reinforce a culture of safety across every line and shift.
