Manufacturing
EHS Software for Steel & Metals Manufacturing
Reduce risk and improve workplace safety across your supply chain and locations. Streamline operational efficiency with our comprehensive safety management software for manufacturing that ensures compliance and worker safety.
Comprehensive EHS Software Built for Steel & Metals Manufacturers
Keep your workforce safe and your operations compliant with KPA Flex, the EHS platform designed for high-risk, high-volume industrial environments. Steel and metals manufacturers use KPA Flex to digitize inspections, enforce PPE use, manage hot work and LOTO protocols, and track incident trends, helping reduce TRIR and ensure OSHA compliance across every site.
SOFTWARE FEATURES
Smarter Audit & Inspection Oversight
Streamline compliance and reduce risk by proactively identifying and addressing safety issues in steel and metals operations.
Configurable Inspection Templates
Customize pre-built checklists for LOTO, hot work, crane operations, and machine guarding.
Real-Time Issue Tracking
Capture findings instantly, assign corrective actions, and monitor resolution progress to ensure timely compliance and risk mitigation.
Comprehensive Data Collection
Gather detailed information, including photos and witness statements, to support thorough investigations.
SOFTWARE FEATURES
Real-time Incident Management
Report and respond to incidents across steel and metals facilities to reduce risk and meet compliance standards.
Real-Time Reporting
Capture and document incidents as they occur, facilitating immediate response and reducing potential hazards.
Near-Miss Documentation
Log near-miss events to identify patterns and implement preventive measures, minimizing future risks.
Automated Notifications
Receive instant alerts for reported incidents, ensuring timely root cause investigation and corrective action implementation.
SOFTWARE FEATURES
Simplified Equipment Management
Ensure operational safety and minimize downtime with streamlined equipment inspections tailored for high-risk industrial environments.
Custom Inspection Forms
Utilize and customize inspection forms for critical equipment like cranes, presses, and furnaces, aligning with OSHA and industry standards.
QR Code Integration
Assign QR codes to equipment, enabling quick access to inspection histories and facilitating efficient audits.
Scheduled Maintenance Tracking
Set and manage inspection schedules based on time intervals or usage metrics to ensure timely maintenance and compliance.
SOFTWARE FEATURES
Real-time Reporting and Dashboards
Track safety performance and compliance across steel and metals operations to reduce risk and support continuous improvement.
Real-Time Data Visualization
Access up-to-the-minute EHS data through customizable dashboards, enabling swift identification of trends and potential hazards.
Customizable Reports
Generate tailored reports that align with your facility’s specific needs, facilitating targeted safety improvements and regulatory compliance.
OSHA Compliance Tracking
Track TRIR, DART, and other key metrics to stay audit-ready and maintain compliance across high-risk operations.
TRAINING
Steel & Metals Manufacturing Training & Certification Tracking
Support a safer workforce and simplify compliance with automated training tools designed for steel and metals operations.
Customizable Training Courses
Provide training for welders, machine operators, crane operators, and maintenance staff on topics like LOTO, PPE, machine guarding, and hot work.
Automated Certification Tracking
Monitor certifications, renewal dates, and role-specific requirements with automated alerts to maintain OSHA and site-level compliance.
Flexible Learning Options
Enable in-plant, online, or mobile-accessible training to ensure crews across shifts and job sites stay compliant without slowing production.
Customer Spotlight
Learn how KPA customers are saving time and money while building a safer workforce.
Support I received from KPA is phenomenal, unlike most software platforms I’ve used.”
– Director Environmental Health & Safety, Alleguard
Essential Safety Resources for Steel Operations
Access specialized tools for the metals industry, including hot work permits, machine guarding checklists, confined space assessments, and training programs tailored to heavy equipment use. With KPA Flex, your team can identify hazards earlier, respond faster, and maintain safety performance under the most demanding production conditions.
