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“But We’ve Always Done It This Way”: Your Playbook for Winning Budget Approval

Toby Graham

You know the moment. You’ve done your research, crunched the numbers, and built a solid case for EHS software. Then you walk into the meeting, and someone says it: “We’ve always done it this way.”

It’s not just an objection—it’s inertia wrapped in comfort. But here’s the truth: the real cost isn’t the software investment. It’s the inefficiency, liability, and missed opportunities hiding in your current system.

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The Hidden Cost of Manual Processes

Before we tackle the objections, let’s talk about what “the way we’ve always done it” actually costs.

When Tony Conte joined Pharmacann as their first safety professional, he inherited a nightmare. Seven production sites across six states, 35 retail locations, 1,500 employees—and everything managed through Google Docs. Safety training came from four different external contractors. Nobody tracked completion. SDSs were limited. There was essentially no safety program at all.

At J. Mullen & Sons, the situation was similar. Five separate training programs costing $75,000 to $100,000 annually, with no one paying attention to whether employees actually completed their training.

This is what “the way we’ve always done it” looks like in practice:

  • Accessibility challenges: Hours or days spent digging through paperwork instead of instant reporting
  • Data fragmentation: Critical information scattered across Google Docs, spreadsheets, and paper files
  • Time lost: Manual searches that should take minutes stretching into days
  • Missed opportunities: Unable to respond quickly when clients or auditors request data

Want to hear Tony’s complete story?

Watch him share his full experience implementing EHS software at two different organizations in our on-demand webinar: Hear From Your Peers – Real ROI Stories

Common Executive Objections (And How to Counter Them)

When you present your case for EHS software, you’ll likely face the same handful of objections that every safety leader encounters. Here’s how your peers successfully addressed each one:

Objection 1: "It's Too Expensive"

This objection evaporates when you apply the 2% rule: your EHS software should cost less than 2% of a single incident.

A $15,000 back injury already exceeds the annual cost of most software platforms. And that’s just the direct cost. OSHA’s Safety Pays calculator shows the true cost is often four to five times higher when you factor in investigation time, productivity loss, replacement training, and equipment downtime.

As Tony puts it: “The cost of KPA is probably less than 1% of what that actual incident is costing me.”

You’re not asking for an expense. You’re presenting a cost-avoidance strategy.

Objection 2: "It's Too complicated / It will take too long"

This objection assumes complexity. Your peers who’ve actually implemented EHS software tell a different story.

Just from the amount of time saved putting together and providing training. This, along with the amount of documentation that can be handled electronically and stored efficiently, was my ROI.
Jeff Freeman, Director of Operations, Carbice Corporation

At Alleguard Manufacturing, Cory Balthrop started with zero EHS program and achieved over 90% company-wide training completion. His take on the technology?

The logic that’s built into making these forms is simple enough that I can do it. So if I can do it, anybody can do it.
— Cory Balthrop, Director Environmental Health & Safety, Alleguard | Watch Cory’s Interview

Alleguard needed to simplify things for their organization to digest before maturing their process. The software didn’t slow them down—it accelerated their program development.

Objection 3: "We're seeing good safety performance without software"

Good performance doesn’t mean optimal performance. And it definitely doesn’t mean you’re protected from what comes next.

One KPA customer was already performing well but wanted to take it further. The result?

We’re seeing a significant reduction [in accidents and injuries], so much that we are one of the top ten members of our captive insurance group that is being recognized for our enhanced safety performance.

— Bart Miller, Director of EH&S, MT. Diablo Resource Recovery  |  Read the Case Study

Top-ten recognition in a captive insurance group isn’t just a badge of honor. It translates to lower insurance premiums and reduced e-mod rates. That’s real money back in your budget.

At J. Mullen & Sons, Tony’s team hasn’t had a recordable injury in two years since implementing their platform. That’s not luck. That’s what happens when you move from reactive documentation to proactive prevention.

Objection 4: "The ROI is hard to prove"

Bill Woods, Director of Safety, Quality and Regulatory Compliance at American Welding & Gas, has heard this one before.

Sometimes it is difficult to explain ROI in regards to safety. Most of the time, safety ROI is measured by cost avoidance. Our year-over-year improvement in safety performance can be attributed to investing in KPA.

— Bill Woods, Director of Safety, Quality & Regulatory Compliance, American Welding & Gas | Read the Case Study

The key is tracking the right metrics. Bill emphasizes making decisions based on data, not gut feelings. When you track KPIs consistently, the ROI becomes undeniable. Year-over-year improvements in incident rates, training completion, and response times all tell a story that executives understand: better outcomes at lower cost.

Building from Ground Zero: It Can Be Done

One of the most powerful counters to “we’ve always done it this way” is showing examples of organizations that built something from nothing.

Alleguard Manufacturing had zero EHS program when Cory Balthrop started. No foundation to build on. No existing processes to improve. Just a blank slate and a mountain of work ahead.

The result? Over 90% training completion across the entire company. Forms that were simple enough for anyone to use. A program that matured quickly because the technology handled the administrative burden.

As Cory explains:

We needed to be able to kind of simplify that down so that we could get that through the organization and help them digest it before maturing through our process.

The technology didn’t complicate their journey—it made it possible.

Real-World Response Times That Matter

Theory is great. Real-world validation is better. Here’s what happens when regulators, insurers, and clients come knocking:

OSHA inspections: Immediate data access

When J. Mullen & Sons faced a major incident that brought OSHA, the insurance company, and the Department of Labor to their door, Tony was ready. They sat in a conference room, pulled up the platform, and answered every question in real-time.

The Department of Labor inspector’s response? “You’re well beyond what they’re looking for.” They sent all records up to the main office, and the verdict came back: “Nope, it’s way beyond what we’re looking for.”

Insurance audits: Zero recommendations

Because of Tony’s preparation and comprehensive documentation, insurance auditors found zero recommendations for improvement. When you can instantly provide complete records, training history, and incident documentation, auditors have nothing left to find.

Client requests: Six months of data in minutes

When one of J. Mullen & Sons’ utility company clients requested safety records, Tony delivered six months of comprehensive data in minutes. Not hours. Not days. Minutes.

Before the platform? That request would have meant days of sorting through paper files, tracking down records across multiple locations, and hoping nothing was missing.

That responsiveness isn’t just convenient—it’s a competitive advantage that directly contributes to contract wins and stronger client relationships.

Data Access: Before vs. After
How long does it take to deliver critical safety data when someone asks?
Before
Manual Processes
OSHA Inspection Data Request
2-3 days
Client Safety Records Request
3-5 days
Insurance Audit Documentation
1-2 days
After
With EHS Software
OSHA Inspection Data Request
Minutes
Client Safety Records Request
Minutes
Insurance Audit Documentation
Minutes
Time Saved Per Data Request
Days → Minutes
From sorting through paper files to instant access from any location
OSHA Response
Department of Labor: "You're well beyond what they're looking for."
Insurance Audit
Result: Zero recommendations due to comprehensive documentation
Client Request
Delivered 6 months of data in minutes from any location

Calculate What One Day of Data Collection Costs Your Organization

Here’s your homework. Don’t leave this article without doing this calculation:

  • How many hours per week does your team spend on manual data entry?
  • How many hours locating and compiling reports for auditors or executives?
  • What’s your loaded labor rate for safety staff?
  • How many times per year do you face urgent data requests?

Multiply those hours by your labor costs. Then multiply by 52 weeks. That’s your annual administrative burden.

Now compare that number to the cost of software. Chances are, administrative efficiency alone justifies the investment—and you haven’t even factored in incident prevention, training consolidation, or insurance savings.

The Real Question Isn’t “Can We Afford This?”

The real question is: Can we afford not to?

Every day you delay is another day of:

  • Hidden inefficiencies draining your team’s time
  • Data scattered across systems that can’t talk to each other
  • Liability exposure from incomplete or inaccessible records
  • Missed opportunities to identify patterns before they become incidents

“The way we’ve always done it” isn’t a strategy. It’s inertia. And inertia has a cost that shows up in incident rates, audit findings, insurance premiums, and hours lost to manual processes.

Your peers have already made the switch. They’ve built the business cases, overcome the objections, and proven the value. Tony Conte did it twice—once at Pharmacann with seven sites across six states, and again at J. Mullen & Sons with crews scattered across New York State.

The technology exists. The ROI is proven. The only question left is: when will you make the switch?

Ready to see how Tony did it?

Watch him walk through building the business case, overcoming objections, and measuring success at two different organizations. Watch the Webinar: Hear From Your Peers – Real ROI Stories

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Toby-Graham

Toby Graham

Toby manages the editorial and content strategy here at KPA. She's on a quest to help people tell clear, fun stories that their audience can relate to. She's a HUGE sugar junkie...and usually starts wandering the halls looking for cookies around 3pm daily.

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