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Surviving an OSHA Inspection: What to Do During the Facility Walkaround

Toby Graham

Surviving an OSHA Inspection: What to Do During the Facility Walkaround

What does it take to survive an OSHA inspection? For many businesses, it’s a million-dollar question—quite literally, as OSHA fines and the associated costs of compliance pose a serious financial impact. 

Here on the KPA blog, we’ve covered what you need to know to prepare for (and when possible, avoid) an OSHA inspection. The first part of this series looked at how OSHA operates and what prompts an inspection. In our second installment, we provided an overview of OSHA’s numerous Local Emphasis Programs. 

Today, we’re going to dive into the question that brought us here in the first place.

What To Do When OSHA Shows Up for an Inspection

Let’s imagine OSHA is inspecting your facility. You’ll be dealing with one or more OSHA representatives, known as Compliance Safety & Health Officers (or compliance officers, or CSHOs, for short).

CSHOs are typically either trained in safety or industrial hygiene. They’re rarely knowledgeable about both sides.

The compliance officer is usually more safety-oriented. If OSHA sends out an industrial hygienist, it’s for sampling purposes such as air monitoring. 

When CSHOs show up, they have to first contact the owner representative, operator, or agent in charge.

The clock is ticking:

If such an individual isn’t present, they will give your facility about an hour to contact management before they count it as a refusal. Alternatively, you could just let them in anyway, but that’s never a good idea.

Compliance officers are authorized to enter without delay and at reasonable times during regular work hours.

They typically do not give any advance notice that they’re there. That said, they’re not going to show up five minutes before closing. They will likely show up in the morning, between 8 and 10am, so they can spend the whole day at your site. If you operate a very large facility, they may decide to return the next day for more. In either case, they won’t keep you after hours.

Letting the Compliance Officer In During an OSHA Inspection

When you let that compliance officer in, please be nice to them.

Attitude is everything.

They’re human beings. If you rub them the wrong way, they’ll have fewer reasons to act friendly towards you, and they have a lot of power to make your life miserable, so be nice to them. 

A compliance officer must present credentials, usually in the form of an OSHA ID card.

It shouldn’t just be a business card—anybody can make those. They have to be able to prove that they’re actually from the federal government. 

Compliance officers are also required to conduct an opening conference where they explain the nature, purpose, and scope of the inspection.

If the inspection was triggered by a complaint, you should obtain a copy of that complaint from them. Note that they will not give up the complainant’s name, however, as that information is confidential and could lead to an unlawful termination or another form of retaliation. 

At the opening conference, the CSHO will let you know which records they would like to review. If you have a lot of records, don’t simply volunteer your whole filing cabinet; ask them what they want and supply it to them. 

The opening conference is also when the compliance officer will notify you whether they will be doing any testing, monitoring, or sampling during the visit.

During the OSHA Facility Walkaround

Be sure to accompany your inspector as much as possible.

Escort them at all times.

Some companies designate an employee known as an “authorized employee representative” to accompany CSHOs throughout visits. This approach has an added benefit, as employee representatives can be present during employee interviews. Note that the representative must be chosen by the employees; you can’t designate one at the last minute.

If possible, limit the inspection area.

If the compliance officer wants to see one section of your property, for instance, you don’t need to take them through every other section. 

Remember that OSHA is required to respect your trade secrets and keep things confidential. If you have trade secrets, let your CSHO know. You can tell them you’d rather not allow them in to a certain area unless they can prove they need to be there. 

Keep in mind that many compliance officers bring cameras with them.

They’re allowed to film and take pictures. If they see an issue, even if it’s not within the scope of their inspection, they’re likely to notice it and document it. 

Companies are also allowed to take their own pictures and videos. You have a right to provide competing evidence. If the compliance officer snaps a picture of a container that doesn’t appear to be labeled, for example, make sure you check all the way around the container, and if you discover a label, take a picture of it. If you can find other containers in similar work areas or similar situations that are in compliance, take pictures of those as well, so you can prove that OSHA’s finding is not a facility-wide problem but an isolated incident.

Don’t volunteer unneeded information during your OSHA Inspection.

One of KPA’s consultants recounted a story of when they were an environmental regulator: Someone at a facility they visited told them about an oil spill they had and boasted about the good job they did cleaning it up. What the company representative didn’t realize is that they now had an obligation to do groundwater monitoring and soil sampling. A visit is not a confessional.

Take copious notes, and ask your inspector questions.

They’re supposed to tell you about violations they find if and when they find them. They can’t raise an issue later on and claim they failed to mention it. 

If they discover a small violation, like a labeling issue, you may be able to fix it on the spot and possibly get away with no citations.

Finally, thoroughly explain your processes.

OSHA inspectors are not very knowledgeable in many industries. They inspect so many different kinds of facilities that they can’t be experts in each one. As a representative of your company, it’s your job to educate them. 

Your workforce safety and compliance partner can help you survive an OSHA Inspection.

KPA works with numerous clients in service industries, such as car dealerships. We’ve educated compliance officers on processes such as how underground lifts work, for instance, because the officers knew next to nothing about automotive service dealerships beyond oil changes.

Learn how KPA’s solutions can keep your company protected before, during, and after an OSHA inspection.

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Toby Graham

Toby manages the marketing communications team here at KPA. She's on a quest to help people tell clear, fun stories that their audience can relate to. She's a HUGE sugar junkie...and usually starts wandering the halls looking for cookies around 3pm daily.

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